Chemical Industry Monel K500 Nickel Alloy Plate 1350°C Melting Point Monel Grade K500 Strip
Product Introduction
Monel K500 strip is an extremely important high-performance material in the chemical industry. Its excellent corrosion resistance enables it to remain stable in a variety of highly corrosive environments, especially in corrosive media such as hydrofluoric acid and sulfuric acid. The main components of this alloy include nickel, copper, aluminum and titanium. The combination of these elements not only gives Monel K500 strip excellent corrosion resistance, but also significantly improves its mechanical strength and hardness through age hardening treatment.
In the manufacture of chemical equipment, Monel K500 strip is widely used in the manufacture of key components such as reactors, heat exchangers, storage tanks and pipelines. These devices need to operate for a long time in high temperature, high pressure and corrosive media. The high strength and corrosion resistance of Monel K500 strip ensure the reliability and safety of the equipment. In addition, Monel K500 strip also has good resistance to stress corrosion cracking, especially in chloride-containing environments, which can effectively prevent the occurrence of stress corrosion cracking.
Parameter
Diameter range: from 0.03 mm to 12 mm
Standard specifications: ASTM B164
Typical chemical composition: nickel (63% minimum), copper (28-34%), iron (2.5% maximum), manganese (2.0% maximum), carbon (0.3% maximum), etc.
Typical mechanical properties: tensile strength 550 MPa (minimum), yield strength 240 MPa (minimum), elongation at break 40% (minimum)
| Item | Ni | Cu | Fe | Mn | C | Si | S |
| Monel 400 | ≥63 | 28-34 | ≤2.5 | ≤2 | ≤0.3 | ≤0.5 | ≤0.025 |
| Item | Density | Melting point | Tensile Strength | Yield Strength | Elongation | HB |
| Monel 400 | 8.83 g/cm3 | 1300-1390℃ | 480 | 170 | 35% | ≥331 |
| Monel 400 | Bar/Rod | Forging | Pipe | Sheet/Strip | Welding Wire |
| Standard | ASTM B164 | ASTM B564 | ASTM B165 | ASTM B127 | ErNiCu-7 |
| AMS Number | Alloy | Type | UNS | Cross Ref. Spec | Misc./Shape |
| AMS 4544 Plate | Monel 400 | Nickel Copper | N04400 | QQ-N-281 | Plate |
| AMS 4544 Sheet | Monel 400 | Nickel Copper | N04400 | QQ-N-281 | Sheet |
| AMS 4544 Strip | Monel 400 | Nickel Copper | N04400 | QQ-N-281 | Strip |
| AMS 4574 | Monel 400 | Nickel Copper | N04400 | - | Tubing |
| AMS 4675 Bar | Monel 400 | Nickel Copper | N04400 | ASTM B 164 | Bar |
| AMS 4730 | Monel 400 | Nickel Copper | N04400 | QQ-N-281 | Wire |
| AMS 4731 Ribbon | Monel 400 | Nickel Copper | N04400 | - | Ribbon |
| AMS 4731 Wire | Monel 400 | Nickel Copper | N04400 | - | Wire |
Specific Applications
- Reactors and tanks:Monel K500 strip is used to manufacture chemical reactors and tanks, which need to operate for a long time in high temperature, high pressure and corrosive environments. The high strength and corrosion resistance of Monel K500 make it an ideal material, which can effectively extend the service life of the equipment and reduce the frequency of maintenance and replacement.
- Heat exchangers:In chemical processes, heat exchangers need to operate efficiently in high temperature and corrosive media. Heat exchangers made of Monel K500 strip can resist corrosion from a variety of chemical media, ensuring the long-term stable operation of the equipment.
- Pipes and fittings:Monel K500 strip is used to manufacture chemical pipelines and their connectors, which can maintain good mechanical properties and corrosion resistance in highly acidic and high pressure environments, ensuring the long-term stable operation of the pipeline system.
- Pumps and valves:Monel K500 strip is used to manufacture chemical pumps and valves, which need to operate efficiently for a long time in high temperature, high pressure and corrosive environments. The high strength and corrosion resistance of Monel K500 make it an ideal material, which can effectively extend the service life of the equipment and reduce the frequency of maintenance and replacement.
Advantages and Characteristics
- Good mechanical properties:Monel K500 strip maintains its mechanical stability in both low and high temperature environments and has good thermal and electrical conductivity. Its ductility and toughness greatly improve its safety in use under extreme conditions.
- Low Magnetic Properties:Monel K500 strip has low magnetic permeability and remains non-magnetic even at low temperatures, which gives it a unique advantage in applications where magnetic field interference needs to be avoided.
- Good processing performance:Monel K500 strip has good machinability and is suitable for a variety of common machining methods, including turning, milling, drilling and grinding. However, due to its high hardness and strength, special tools and equipment are required during processing to avoid affecting processing efficiency due to excessive wear.
In summary, Monel K500 strip has a wide range of applications and significant advantages in the chemical industry. It can effectively cope with various challenges in extreme environments and ensure the long-term stable operation of equipment.
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Related Questions and Answers
What is the melting point of Monel K500 Strip?
The melting point of Monel K500 Strip ranges from approximately 1320°C to 1350°C.
How is the corrosion resistance of Monel K500 Strip?
Monel K500 Strip performs well in a variety of corrosive media, especially in seawater, acidic and alkaline solutions, with excellent corrosion resistance.
What are the mechanical properties of Monel K500 Strip?
The yield strength of Monel K500 Strip can reach more than 1000 MPa, the tensile strength can reach 1200 MPa, and the hardness can reach 350 HV.
How is the welding performance of Monel K500 Strip?
Monel K500 Strip has certain weldability, but it is easy to produce thermal cracks during welding, so preheating and slow cooling measures are required, and suitable welding materials are selected.
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